2022 Winners

Amcor's Dual Chamber Pouch

The Amcor Dual Chamber Pouch is a specialty multi-layer pouch with a breathable membrane. The product consists of a peelable device chamber and a non-peelable desiccant chamber, and the desiccant is kept separate from the device with a symmetric coextruded vented nylon film. This solution is ideal for moisture-sensitive products including drug-coated products which may have an adverse reaction to various gasses found within the atmosphere of the package. It is also suitable for EtO sterilization.

Manufacturer: Amcor

End-User/Customer: Boston Scientific

Plant: Mundelein, IL, USA

Arbor Teas Organic Tea

Compostable films are united to create an environmentally friendly tea packaging solution. The labels of the packaging are composed of hemp-based or sugarcane-based paper. The sealant layer is PKBIO200C from Polykar. This film is derived from resin which is partially bio-based from corn feedstock. It has high clarity and a low seal initiation temperature. The print web of the multi-layer structure is NatureFlex™ from Futamura, a compostable cellulose film based on wood pulp from sustainably managed sources. These materials also reduce the weight of the packaging when compared to paperboard tubes or kraft bags. The material in Arbor Teas’ packages requires a less optimized environment for biodegradation, representing a major advance in low-impact packaging.

Manufacturer: Polykar, Futamura USA, Inc., Eagle Flexible Packaging

End-User/Customer: Arbor Teas

Plant: Saint-Laurent, Quebec, CA

Designer/Design Firm: Arbor Teas

Key Suppliers: Polykar, Eagle Flexible Packaging, and Futamura USA, Inc.

Chameleon™ for Tyvek®

Chameleon™ for Tyvek® allows the user to readily evaluate the quality of a seal when used with uncoated Tyvek®. Before opening, the seal shows as a darker color when viewed through the film side. Once the package has been peeled open, a vivid colored seal indicator presents on the Tyvek® with a contrasting white seal indicator on the film. The easy ability for users to identify any seal flaws addresses the new EU Medical Device Regulation requirements that the "integrity of the packaging is clearly evident to the final user" while providing a consistent, smooth, fiber-free peel.

Manufacturer: PAXXUS, Inc.

Plant: Addison, IL, US

Hunter’s® Gourmet – Quinoa Chips

The first thing that consumers remember about a brand is its color. The print on matte OPP with a white background and multiple colors gives the package a very rich look, and the shelf appearance influences the consumers to buy the product. The structure of the package is 20µ matte OPP + 12µ metalized PET + 60µ LDPE-TR and maintains the required barrier for the chips.

Manufacturer: Emirates Printing Press, L.L.C.

End-User/Customer: Hunter Foods – UAE

Plant: Dubai, Dubai, AE

Industrial Compostable Coffee Pod Lidding & Mother Bag

Both the pod lidding and mother bag are certified by the Biodegradable Products Institute (BPI), meaning that it is certified to break down in industrial composting. They are made from a high percentage of plant-based materials, providing a sustainable solution for the single-serve coffee industry to mitigate landfill waste. The entire solution has a circular design with renewable inputs into the materials and a no-separation pod design to ensure easy consumer disposal into the organics collection to be processed as industrial compost. The compostable lidding film has a good sealing performance because it seals onto the unique industrial compostable soft pod design and brown ring. The mother bag protects the pods and provides a barrier, all to help mitigate contamination in the end stream.

Manufacturer: TC Transcontinental Packaging

End-User/Customer: Maxwell House Coffee Canada

Plant: Brooklyn, NY, US

Infused Face Mask

Not all masks are created equal. The copper-infused face mask is impregnated with Shea Butter moisturizer to help doctors, first responders, and millions of people who are experiencing redness, irritation, or “maskne” caused by masks. For the packaging, the pouch is digitally printed, thermally laminated, and pouched all within 24 hours. To give a moisture barrier, the brand owner chose a BOPP. The structure is matte BOPP (1.1 mil)/EVA/ink /EVOH/PE (3.5 mil).

Manufacturer: Karlville North America, The Packaging Lab

End-User/Customer: Nufabrx

Plant: Brooklyn Park, MN, United States

Designer/Design Firm: The Packaging Lab

Key Suppliers: The Packaging Lab is an innovator and 1st company globally focused on speed to market via pouch deliveries in 24 – 48 hours. All leads come in directly via SEO and internet. The Packaging Lab is 100% web to print whereas you can order pouches for next day delivery if needed. All Structures are chosen by brand owner via specifications detailed on the website. Operationally PKG LAB, has one HP Indigo 20000 along with two thermal laminators, a slitter and two pouch machines to be able to make multiple jobs in one day. Karlville is the provider of the thermal laminators & pouch machines, HP Indigo provider of HP Indigo 20000 printing press.

Nutra Dates 3D Pouch

The Nutra Dates 3D Pouch compliments the contrast between the matte look with a patterned golden metallic design. The date image is designed to create a superior impact on the shelf and comes with a reclosable zipper to maintain product freshness and laser scoring for consumer convenience.

Manufacturer: Emirates Printing Press, L.L.C.

End-User/Customer: Al Foah Dates

Plant: Dubai, Dubai, AE

Ruffles® Lime and Jalapeño Anthony Davis Bags

Ruffles®’ new Lime and Jalapeño chip flavor is a collaboration between two bold and dynamic brands, Ruffles® and basketball star Anthony Davis. The collaboration was inspired by Davis' multidimensional personality and Ruffles®’ spirit of individuality. Three package designs reference Anthony Davis’ #3 jersey. Each package features one of two images of Mr. Davis placed on one of three different backgrounds of bold waves. The wavy lines of the package represent both Ruffles®’ iconic texture and Davis’ trademark unibrow. These limited-edition bags mark the first time in Frito-Lay history that a chip package features a celebrity likeness.

Manufacturer: Printpack

End-User/Customer: Frito-Lay

Plant: Villa Rica, GA, US

Shield Pack® Clear High Barrier Aseptic IBC Liner

Shield Pack® clear high barrier aseptic IBC liner provides clarity and durability that the distribution process demands. This technology replaces laminated oriented metallized structures in applications where manufacturers are packaging up to 300 gallons of product for intermittent storage and transportation. The multi-layer structure safeguards against moisture, oxygen and environmental contamination, while extending distribution range, reducing transit failures, improving product quality, and maintaining product color and vitamin retention.

Manufacturer: Amcor Flexibles

Plant: Oshkosh, WI, US

Volga Shahi Gold Pouch

The Volga Shahi Gold Pouch is printed with an inline registered matte coating which makes the pouch stand out on the shelf. The high dart PE used inside the gusset improves the dart impact of the laminate, sustains drop tests, and improves bursting strength during transport and handling of the package. The artwork was designed to enhance the traditional feel. The matte and glossy look of the pouch creates excellent shelf appeal, helping it catch the immediate attention of the user. A 3D pouch technique was used to replace the conventional pouching and woven bag.

Manufacturer: Emirates Printing Press, L.L.C.

End-User/Customer: Walq Foods Industries LLC

Plant: Dubai, Dubai, AE